1965 Chevrolet Malibu SS

A geniune Super Sport Project!

Here is a true Malibu SS Chevelle.    This was an Alabama race car from what we are told.    I did find an Alabama Historic Car plate inside the car.    This cool classic car was for sale on eBay©, but it seems no one wanted to be serious about bidding on it.   

This classic has been looked over on a hoist as pictured below.    This car was lot driven.    The pictured engine has been removed and sold.    The first group of pictures is how it was.    This classic Malibu Super Sport is currently having the floor pans replaced.   

EXTERIOR AND BODY OF THIS PROJECT MALIBU SS:

This car's body has not been molested by 15 different bondo-slingers.    When you tap gently with your fingertips on the left quarter, doors, and fenders you can tell it's just metal.    Nice ringing sound, not dull thuds.    Surprising for something this old.    Some filler on right quarter ahead and after the rear wheel.    Left quarter below lower body line there is patchable hole after the wheel.    Both rear wheel openings were cut and folded in to fit large racing tires decades ago.    Looks rough, but not rotted out!    Roof appears rather undented.    Driver side door has repairable outer skin rust, similar on the right door with some inside rust too.    Fenders both have what look like cable yanking marks on front of wheel openings!?!?    Hey Jimbo fetch me that cable an we'll loop it thru an pull 'er outta here????!    Haven't a clue, but about the same bend to the fender on each side.    Typically, the fenders have some lower rust as pictured.    Front right floors has been cut out along with the rear floor under rear seat.    Small holes in rear window channel bottom on right side as pictured.    Deck lid exterior looks good, has a small deep ding on top center and inside edge has rust.    Missing the rear window lower chrome pieces.    Missing the plastic insert for the center of the grille and hood edge chrome as pictured.    Letter E missing from rear as pictured.    The rotten trunk floor has been removed and has a new 3 section floor installed already.    Surprisingly the rear body mount to trunk floor brace on the left, the tailpan, the fuel tank braces and the fuel tank (holds gas fine) still in good shape.    See pictures, the gas tank was staying in place with no trunk floor because all the braces are still good!    Look at the trunk weatherstrip channels!    Very nice for a 43 year old car!    Frame is in very good condition and for the most part is still smooth and has black paint on it.    Inner fender wells are nice as pictured.    Core support has battery tray welded.    Low beam headlamps work and so does the left rear tail light.   

INTERIOR OF THIS PROJECT MALIBU SS:

The only place this car actually says Chevelle is on the dashboard bezel!    Original worn left side panels front and rear.    No right side panels, but have both right door inside chrome strips.    No headliner.   Visors held together with rusted paper clips.    No rear seat.   No carpet.   Decent bucket seats.    Unsure if correct for the car.    Certainly the color is different as this was a blue on blue car.    Dash cluster kind of rough, odometer looks like it was overheated!    Original shifter is loose from the car and has the original cable.    Has console bracket still on the center floor as the hump was not cut out.    The large chrome console front section is loose as well.    Driver's side door will not let you out from the inside.    All glass except rear window is accounted for.    Dashboard lights and gauges seem to have no life at all.   

CHASSIS OF THIS PROJECT MALIBU SS:

Inspection on hoist reveals the front end still needs a right outer tie rod end and an idler arm.    Both are very bad.   The rest looks OK at this time.    The upper control arm shaft and bushing kits, the upper ball joints, the stabilizer links and the front coil springs are new with no road miles.    Needs a master cylinder as it leaks onto the floor as pictured.    Power steering pump and brackets do not exist.    One power steering hose/line, one missing.    No front shock absorbers!    12 bolt rear end, one-wheel peel.

This low-mileage car is sold in as-is condition!

 


Here is where the current NADA© value of this Super Sport can be found.


   

Below are pictures of the car in 2007, before we began any work on it.

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1965 Malibu SS front low view 1965 Malibu SS front normal view 1965 Malibu left front view
1965 Malibu left side view 1965 Malibu left rear view 1965 Malibu left fender view
1965 Malibu left door view 1965 Malibu left quarter view 1965 Malibu rear bumper left side view
1965 Malibu rear normal view 1965 Malibu rear low view 1965 Malibu SS right rear view
1965 Malibu right quarter view 1965 Malibu right door view 1965 Malibu right fender view
1965 Malibu right front view 1965 Malibu right side view 1965 Malibu right rear roof view
1965 Malibu left front roof view 1965 Malibu left door open view 1965 Malibu right door open view
1965 Malibu bucket seats left view 1965 Malibu right door rocker and seats view 1965 Malibu right front floor view
1965 Malibu left front floor view 1965 Malibu left rear floor view 1965 Malibu under rear seat center floor view
1965 Malibu right rear floor view 1965 Malibu left upper trunk weatherstrip channel 1965 Malibu left lower trunk weatherstrip channel
1965 Malibu right lower trunk weatherstrip channel 1965 Malibu right upper trunk weatherstrip channel 1965 Malibu SS center trunk floor view
1965 Malibu right quarter underneath view 1965 Malibu left quarter underneath view 1965 Malibu inside left quarter view
1965 Malibu inside right quarter view 1965 Malibu fuel tank and 12 bolt differential view 1965 Malibu inside deck lid view
1965 Malibu under radiator bottom view 1965 Malibu VIN tag view 1965 Malibu right firewall view
1965 Malibu right inner fender well view 1965 Malibu left inner fender well view 1965 Malibu core support view
1965 Malibu inside hood view 1965 Malibu under hood view 1965 Malibu left front end forward view
1965 Malibu left front end on hoist view 1965 Malibu front underneath on hoist view 1965 Malibu left fender dent on hoist view
1965 Malibu left fender bottom on hoist view 1965 Malibu left fender and door bottom view 1965 Malibu left quarter front on hoist view
1965 Malibu left quarter on hoist view 1965 Malibu left quarter rust hole view on hoist 1965 Malibu left front floor underneath on hoist view
1965 Malibu left floor underneath at rear wheel on hoist view 1965 Malibu left underside floor view 1965 Malibu gas tank underneath view
1965 Malibu right quarter rear view on hoist 1965 Malibu left quarter before wheel view 1965 Malibu right quarter front on hoist view
1965 Malibu right rocker bottom view 1965 Malibu right fender and door bottom view 1965 Malibu right fender on hoist view
1965 Malibu right front end on hoist view 1965 Malibu right front end rear view 1965 Malibu right floor underside view
1965 Malibu right floor underside on hoist view 1965 Malibu right front floor at rear wheel on hoist view 1965 Malibu right underside floor view
1965 Malibu front on hoist view 1965 Malibu odometer view 1965 Malibu rear window channel rust holes
The pictures above were from 2007, pictures below are from 2008 after repairs started on it.!

Below are pictures of the 1965 Chevrolet Malibu SS in 2008, showing work that was started and completed on it.

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The main thing completed in 2008 was the trunk floor replacement.

1965 Chevy Malibu SS engine pulled out

First thing to do was take out the engine that was installed...

1965 Chevy Malibu SS main floor pic 001

Second, pull the stuff out of the interior to evaluate the floor better.

1965 Chevy Malibu SS main floor pic 002

Rear section of the original left floor is still solid.

1965 Chevy Malibu SS main floor pic 003

U.S.A. stamped floors were purchased, center hump is not part of the sections, so it was left in.

Rear repairs to tail lamp panels

Where to start on the replacing floors in this old classic car?   Well, the trunk floor was pretty much already missing, so it was decided to be the floor replacement start.

Rear tail panels cut off rust

The trunk floor in these old GM's extend to the bumper.   Too bad the replacement pans didn't have that last 3 or 4 inches.

Rear center of 1965 Chevy Malibu Super Sport

So the three panels that comprise the rear of the car had to be trimmed of the rusty sections.

Under right tail lamp of the 1965 Chevy Malibu Super Sport

No one as of May 2009 makes replacement panels for the rear of these old Malibu's yet.   Maybe if we do everything else first, the replacement panels will become available.

Under left tail lamp of the 1965 Chevy Malibu

Fairly solid behind and under the tail lamp areas on both sides of this old Super Sport.

Last view of the tail panels rust cut off

All trimmed out, on to the trunk floor....

1965 Chevy Malibu Super Sport right trunk floor removed

Here's a view of the right trunk floor getting cut out.

1965 Chevy Malibu Super Sport right trunk floor removed

The right trunk floor from another angle.

Trunk work view on 1965 Chevy Malibu Super Sport

View into the trunk from the left.

1965 Chevy Malibu SS center trunk floor tacked in

Center trunk floor tacked in place to start to provide some structure strength!

Starting to prep the right side exposed areas of frame rail

Right side trunk frame rails prepped.

1965 Chevy Malibu SS center trunk floor tacked in

Lower view of center trunk floor tacked in place for structural strength!

Front floor repairs photo #1

Starting to cut out the rusted left floor up front.

Front floor repairs photo #2

Continuing to cut out the rusted left floor near the seat rail mount.

Front floor repairs photo #3

A view of progress with left floor.

Main left floor removed from 1965 Chevy Malibu SS

Good overall left floor rusty sections removed picture.

Cutting rusted rear floor of 1965 Chevy Malibu SS

On to cut out the rusted left rear under seat floor.....

1965 Chevrolet Malibu SS under rear seat floor cutout

A view of the removed under rear seat flooring.   More frame rails to clean of rust!...

1965 Chevrolet Malibu SS under rear seat floor cutout

A closer view of the rear seat floor channel.

Right side of 65 Chevy Malibu SS under rear seat floor work

Looking at the right rear floor work.

1965 Chevy Malibu left rear under seat floor removed

And it's out....!


2009 Repairs Of The 1965 Chevrolet Malibu SS:

Work done, but no photos for 2009 yet...

Wherever the sections of rusted floor were removed, the frame rails exposed have been needle-scaled of rust.   Then the rails were painted with 2 coats of Rust-O-Leum© Rusty Metal Primer©.   Two coats of satin black top coat it.  

   

Below are pictures of the 1965 Chevrolet Malibu SS in 2009, showing work that has been completed on this April and May of 2009.

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1965 Chevy Malibu SS cleaning of the underside floor channels

Before hot sticky summer weather settles in, the first thing was to start cleaning the tar, dirt and undercoating from the bottom of the flooring braces or channels near areas to be welded.

1965 Chevy Malibu SS left front floor channel underside

Braces turned out to really have some clean areas!

1965 Chevy Malibu SS left rear floor underside at channel

Rear of main left floor underside view.

1965 Chevy Malibu view of inside a floor channel atfer using needle scaler

A view of a floor channel after using the needle scaler to remove the loose rust.

1965 Chevy Malibu SS starting to fit the floor panel

Starting to fit the left front floor panel.

1965 Chevy Malibu SS overall view of fitting left floor

Continuing to fit the left floor near the seat mount.

Drilled holes for spot welds on 1965 Chevy Malibu SS new floor

A view of holes drilled on left floor for spot welds to the brace.   The holes also help assist you in seeing if the floor is flat to the brace as it should be.

Spot welding has started on the 1965 Chevy Malibu left floor

After weeks of prep work.... Finally some left floor welding can start!

Spot welding on the 1965 Chevy Malibu left floor

Another left floor welding start view.

1965 Chevy Malibu SS front floor welding progress

Welded floor seams.

May 2009 view of the 1965 Chevy Malibu Super Sport from the left fender

Cleaned off below the body line looking for hidden rust.

1965 Chevy Malibu SS fender deterioration

Left fender had some poorly repaired patch work years ago.

1965 Chevy Malibu SS where left door meets quarter"

A view where the left door and quarter meet.

Page update timestamp...  7/28/2009

Known issues:

Project car, read description above.  Will need engine & trans.